An angle grinder is such a powerful tool that can be used in various works. Here is a surprising fact- there are lots of people who use angle grinders regularly but do not know that this versatile tool can be used for welding as well. Attaching a grinding wheel to the angle grinder, you can cut through the metals smoothly. To clean up the metals that you are going to weld, you need to attach a wire brush to your grinder and prepare the metals for welding.
After welding, you can also smooth the imperfections using an angle grinder. For this, you just have to attach a flap disc to your grinder. Finding out the best angle grinder for welding amid a wide range of brands and manufacturers is a very difficult task indeed. But don’t worry.
We have made a shortlist of the best grinders for welding that are dependable and capable of the perfect finishing of your projects. If are going through this buying guide, you will learn about the 7 most powerful angle grinders for welding. We expect you can choose a perfect item for your welding projects. Let’s get started.
Contents
Objectives to Pick These 7 top Angle Grinders for Welding
Here is a list of 7 angle grinders that are best for welding. These products are more dependable than others and have the capability for the perfect and smooth finishing of your projects. Let’s know about them.
- Best Affordable Angle Grinder for Welders: BLACK+DECKER BDEG400 4-1/2-Inch Angle Grinder Tool
- Best Corded Angle Grinder for Welding: DEWALT DWE402 4-1/2-Inch Angle Grinder Tool
- Best Angle Grinder to Cut Steel: PORTER-CABLE PC750AG 4-1/2-Inch Angle Grinder Tool
- Best Angle Grinder for Metal Work: Hitachi G12SR4 4-1/2-Inch Angle Grinder
- Best 4.5 Inch Angle Grinder for Welding: DEWALT DWE43116 4-1/2-Inch to 6-Inch Angle Grinder Tool
- Best Cordless Angle Grinder for Welding: POPOMAN MTR420B Brushless Cordless 4-1/2 Inch Angle Grinder
- Best 5 Inch Angle Grinder for Welding: Metabo WEV15-125 5″ Variable Speed Concrete Renovation Angle Grinder
Best Angle Grinder for Welding Reviews Of 2022
1. BLACK+DECKER BDEG400 Angle Grinder Tool, 4-1/2-Inch, 6 Amp
This small angle grinder tool is considered the best affordable angle grinder for welders. It has a 6 Amp motor that can deliver up to a no-load of speed 10,000 RPMs for greater work performance in grinding, cutting, sharpening, removing paint, or other metals fabrications.
The gear case of this tool is made of metal which ensures durability and longer tool life. You can get more comfort and have more control over the tool with a 3-position side handle and can do your jobs in different angles or positions.
This tool offers a spindle lock button that can help you to change accessories easily and quickly. The most demandable feature is that this tool has a spindle size range of 5/8″ – 11 “.
Features at a Glance
- A 6 Amp motor can deliver up to a no-load of speed 10,000 RPMs.
- The gear case made of metal ensures more durability and longer tool life.
- Get more comfort and have more control over the tool with a 3-position side handle.
- The spindle lock button helps to change accessories easily and quickly.
- An ergonomic and narrow body design with a comfortable grip offers more comfort during applications.
- 2-year limited warranty.
- The customers like to have this affordable angle grinder tool for its higher work performance, durability, and longer tool life. This tool also has a spindle size range of 5/8″ – 11 ” that means you can use almost all sizes of discs.
- This tool has lacks proper safety features for the users and the tools.
2. DEWALT DWE402 Angle Grinder Tool, Paddle Switch, 4-1/2-Inch, 11-Amp
If you are looking for the best 4.5-inch angle grinder for welding, DEWALT DWE402 4-1/2-Inch Angle Grinder Tool could be your right choice. This tool is featured with a Next Generation 11 Amp AC/DC motor with 1.80 HP that can produce up to a no-load speed of 11,000 RPMs for the toughest grinding and cutting for welding.
Dust-Ejection-System of this tool prevents the dust and debris particles from providing durability and longer tool life. This tool features oversized brushes which are 2 times longer lasting. You can rotate the guard for 360-degree with a single action of the One-Touch-Guard feature.
Auto-off Brushes shut the tool down immediately if there is any problem with the brushes. This tool has a newly designed spindle lock button to maximize the depth of the cut. This imported small-angle offers a 3-year limited manufacturer’s warranty.
Features at a Glance
- Next Generation 11 Amp AC/DC motor can produce up to a no-load speed of 11,000 RPMs.
- Dust-Ejection-System prevents damaging dust and debris particles for providing durability and longer tool life.
- Oversized brushes are 2 times longer lasting.
- Large spiral bevel gear offers long transmission life.
- 360-degree guard rotation with a single action of the One-Touch-Guard feature.
- Quick-Change-Wheel-Release offers to change the disc without using a tool.
- If there is any problem with the brushes, Auto-off brushes shut the tool down immediately.
- 3 years limited manufacturer’s warranty.
- The customers are satisfied with this professional-grade angle grinder for its higher work performance, longevity, and effective features like One-Touch Guar, Dust Ejection System, or Auto-off Brushes.
- The only downside of this tool is that the grounded cable option does not come standard.
3. PORTER-CABLE PC750AG Angle Grinder Tool, 4-1/2-Inch, 7.5-Amp
This small grinder tool is the best angle grinder to cut steel though you can also do other metal fabrications with this tool. It has a powerful 7.5 Amp motor for professional-level performance to do cutting rebar, concrete, tiles, grinding welding beads, or removing paint.
The gearbox of this tool is made of cast metal which ensures the Jobsite durability of the tool. The side handle can be placed in 3 positions so that you can use your grinder in your suitable positions. This powerful 4.5-inch angle grinder is ideal for doing the toughest cutting and grinding.
Features at a Glance
- A powerful 7.5 Amp motor offers professional-level performance.
- The gearbox made of cast metal ensures the Jobsite durability of the tool.
- The side handle can be placed in 3 positions for more comfort and versatility.
- The spindle lock is designed for single wrench bit changes.
- This product offers a 3-year limited Guarantee.
- The customers like this tool for its ergonomic body design and longer tool life.
- This tool has no proper safety features for the users.
4. Hitachi G12SR4 6.2-Amp 4-1/2-Inch Angle Grinder with 5 Abrasive Wheels
When you need the best-corded angle grinder for welding, you can rely on Hitachi G12SR4 4-1/2-Inch Angle Grinder. This tool has a 6.2 Amp motor with 980W for the toughest grinding and cutting steel, bronze, aluminum, or rebar.
This product is designed with a small and ergonomic grip for more comfort and control during applications. Hitachi G12SR4 features overload durability which ensures smooth delivery even in high load. This tool offers a spindle lock button that can help you to change accessories easily and quickly.
It is also designed with a Trigger-Lock button and a Left-mounted Slide Switch for comfortable and continuous operations. In addition, this tool comes with 5 Abrasive Depressed Center Wheels and a Carrying Case.
Features at a Glance
- A 6.2 Amp motor with 980W for toughest grinding and cutting.
- The spindle lock button can help you to change accessories easily and quickly.
- Trigger lock allows working continuously.
- A small and ergonomic grip for more comfort and control during applications.
- Overload durability ensures smooth delivery even in high loads.
- Left-mounted Slide Switch designed with quick off feature makes this tool more comfortable and safe for the users.
- This 4.0 pounds tool is more compact and lightweight.
- The gear case is made low profile so that it can get into the tightest areas.
- 5 years warranty.
- This tool is considered the best angle grinder for metalwork and the customers like to have this compact product for its comfortability, durability, and the ergonomic body design with a 5-year warranty.
- This tool doesn’t have anti-kickback and auto-brush-off features for the users’ safety.
5. DEWALT DWE43116 Angle Grinder Tool, 4-1/2-Inch to 6-Inch, Trigger Switch
If you are looking for the best angle grinder to cut steel, DEWALT DWE43116 4-1/2-Inch to 6-Inch Angle Grinder Tool is the right choice that can fulfill demands. This tool is powered by a 13 Amp motor with 3.0 HP that can produce 9,000 RPMs for greater power to do the toughest jobs.
This tool is designed with Dust-Ejection technology which ejects the dust and debris to protect the inner components. Overload protection system allows working smoothly even in high load.
This 5.7 pounds compact and lightweight tool is easy to use especially in overhead applications. An E-clutch system makes this tool more safe and versatile. You will be given a 3-year limited warranty when you buy this tool.
Features at a Glance
- A 13 Amp motor with 3.0 HP can produce 9,000 RPMs for higher work performance.
- A Dust-Ejection technology ejects the dust and debris to protect the inner components.
- Overload protection system allows working smoothly even in high load.
- This 5.7 pounds compact and lightweight tool is easy to use especially in overhead applications.
- An E-clutch system makes this tool more safe and versatile.
- 3-year limited warranty.
- The customers like this high-performance tool for optimum uses and build-in quality.
- The downside of this tool is that it does not come with a carrying case to carry away the tool easily.
6. POPOMAN Brushless Cordless Angle Grinder 20V MAX, 5 Inch 10000RPM Cordless Grinder
If you are searching for the best cordless angle grinder for welding, you will find POPOMAN MTR420B Brushless Cordless 4-1/2 Inch Angle Grinder. This tool is powered by a high-performance brushless motor that can deliver up to a no-load speed of 10,000 RPMs for the toughest grinding and cutting.
The brushless motor is specially designed to avoid pressure and energy losses with low noise optimizes, and 10x longer lasting tool life with 150% higher operating efficiency as the battery is protected by the built-in overheat and overcharge protection.
The auxiliary handle can be placed in three positions so that you can use the grinder in different positions or angles. This tool is designed with innovative ventilation holes to protect the dust and a quick-release cover to protect the users from the parks.
In addition, this tool comes with a package of valuable accessories including, a 20V 4.0Ah Battery, a Fast Charger, an Anti-vibration Side Handle, 3pcs Cutting Wheel, 2pcs Grinding Wheel, a Grinding Wheel Guard, a Cutting Wheel Guard, an Adjustable Wrench, and a Quality Promise Card (2-Year).
Features at a Glance
- A high-performance brushless motor can deliver up to a no-load speed of 10,000 RPMs for the toughest grinding and cutting.
- The brushless motor is specially designed to avoid pressure and energy losses with low noise optimizes.
- 10x longer-lasting tool life with 150% higher operating efficiency as the battery is protected by the built-in overheat and overcharge protection.
- The auxiliary handle can be placed in three positions.
- This tool is designed with innovative ventilation holes to protect the dust and debris.
- A quick-release cover protects the users from the parks.
- Included with valuable accessories.
- 2-year Quality Promise.
- The customers are satisfied to use this 10x longer-lasting tool with 150% higher operating efficiency. This tool also comes with some valuable accessories.
- Some customers complain that the battery drains so fast.
7. Metabo WEV15-125 5″ Variable Speed Angle Grinder, 2,800-9,600 Rpm Concrete Renovation Grinders/Surface Prep Kits/Cutting
This Metabo WEV15-125 is the best 5-inch angle grinder for welding as well as other metal fabrications. This tool is designed with a long-life 13.5 Amp 1,550-watt motor that can produce 7,600 RPMs for the toughest grinding and cutting.
This tool features a high gear torque reduction and variable speed functions from 2,000- 7,600 for smooth and optimum applications. This tool has a Safety Slip Clutch to prevent the kickback and a tool-free wheel change for more productivity.
Overload protection system allows to work smoothly even in high load and prevent the motor from overheating. Tool-free adjustable guard and low-vibration side handle make this tool more comfortable and easy to control.
This tool is also designed with soft start and restart protection for the users’ safety. In addition, the gear case can be rotated in 90-degree after unscrewing and remounted for left-handed operation. Auto-stop carbon brushes shut the tool if there is any problem with the brushes.
Features at a Glance
- A long-life 13.5 Amp 1,550-watt motor that can produce 7,600 RPMs for the toughest grinding and cutting.
- Up to 20% more overload capacity and 50% more torque.
- A high gear torque reduction and a variable speed function from 2,000- 7,600 for smooth and optimum applications.
- A Safety Slip Clutch to prevent the kickback.
- A tool-free wheel change for more productivity.
- The overload protection system prevents the motor from overheating.
- Tool-free adjustable guard and low-vibration side handle make this tool more comfortable and easy to control.
- Auto-stop carbon brushes shut the tool if there is any problem with the brushes.
- The customers like to have this tool for its greater work performance, longer tool life.
- The downside of this tool is that it does not come with a carrying case to carry away the tool easily.
Features To Consider When Shopping The Best Angle Grinder for Welding
The angle grinder plays a vital role in the welding section. There are some features to consider when shopping for the best angle grinder for welding. Let’s know them.
Speed
The speed denotes the power and performance of the grinder. You should select that tool that has an unbeatable higher speed for doing welding jobs. On the other hand, you should prefer a tool with a variable speed when you use your grinder for polishing or smoothing the imperfections after welding.
Size
Size plays a vital role in finishing the work perfectly. Though there are different sizes available on the market, a 4.5/5 inch angle grinder is suitable as they are small, lightweight, and easy to control. But you can try the larger size if you need to work with a large area.
Comfort & Control
All the best angle grinders emphasize more comfort and maximum control to the users. You should prefer a tool that has an ergonomic body design with a low-profile gear case for comfortable applications. The side handle should be multiple positioning and should have a smart grip for optimal control.
Power-Weight Ratio
This ratio is important to reduce fatigue during application and also for more increased efficiency of the tool. You will be able to work smoothly for a long time with your grinder if the ratio is perfect.
Safety Features
All the best angle grinders pay concern on the safety features for both the users and the tools like auto-stop carbon brush, overload protection, auto-turn off, vibration control system, service-minder brushes, and so. Though it is tough to have all the features in one grinder, you should consider getting the maximum safety features when selecting the best angle grinder for welding.
Durability
You should go for a tool that has durability and longer tool life.
Service and Warranty
As you pay money for the tool, you should try to get the better service and warranty provided by the manufacturers.
Frequently Asked Questions
Q: What is the best angle grinder for welding?
A: Out of ratings, DEWALT DWE43116 4-1/2-Inch to 6-Inch Angle Grinder Tool is the best angle grinder for welding. You can also choose BLACK+DECKER BDEG400 4-1/2-Inch Angle Grinder Tool or POPOMAN MTR420B Brushless Cordless 4-1/2 Inch Angle Grinder.
Q: What kind of grinder do you use for welding?
A: You can use all kinds of angle grinders with an average Amp for welding. You just need to attach consumable stone discs or blades to your grinder.
Q: What is the best angle grinder for cutting metal?
A: Hitachi G12SR4 4-1/2-Inch Angle Grinder is the best angle grinder for cutting metal.
Q: Can I cut metal with an angle grinder?
A: Yes, you can cut metal with an angle grinder. For this, you have to attach an abrasive metal-cutting disc to your grinder.
Final Words
If you’ve gone through this buying guide, we hope you will be able to choose the best angle grinder for welding. In fact, an angle grinder plays three different roles in welding- to cut the piece of metal that is going to be weld, to clean up the metals before welding, and to smooth the imperfections after welding.
You need three different wheels for these tasks, for cutting you need a grinding wheel, for cleaning up you need a wire brush, and for smoothing you need to attach a flap disc to your grinder.
We hope you can find your favorite one from the list provided above after cross-examining with each other models and the FAQ sections. If you have any questions or queries, please leave your opinion in the comment section.
Most Popular Posts: